Position Summary:
We are seeking a motivated Specialty Folder Gluer Operator Assistant to join our production team in the corrugated packaging industry. This position plays a critical role in assisting in the efficient operation of high-speed specialty folder gluer machines, maintaining the highest standards in safety, quality, and productivity.
Major Responsibilities:
- Support a Machine Operator with a strong focus on safety, quality control, housekeeping, and production efficiency.
- Collaborate with Design, Client Services, Scheduling, Sales, and Maintenance teams to coordinate order fulfillment and pre-production planning to meet customer specifications and deadlines.
- Ensure compliance with all plant safety procedures, quality assurance protocols, and standard operating procedures (SOPs).
- Assist in the operation and set up a variety of specialty folder gluer equipment (e.g., Bobst, J&L, Revi-Cart, or equivalent) according to job specifications.
- Assist with setting and calibrating machine components including:
- Feeder belts, folding fingers, back fold mechanisms
- Glue systems and patterns (cold or hot melt applications)
- Folding rails, rollers, delivery belts, and compression sections
- Perform and document incoming material inspections, in-process quality checks, and final product verifications to meet ISO or GFSI standards (if applicable).
- Help monitor and achieve target setup times and run speeds while minimizing machine downtime and scrap.
- Communicate with supervisors for reassignment or machine downtime management, escalating mechanical issues to the Maintenance Department as necessary.
- Accurately input production data using manufacturing software or ERP system (e.g., Amtech or similar)
Daily Responsibilities:
- Assist in performing machine setup and quality checks at the beginning of each shift.
- Input shift production data, scrap, downtime, and performance metrics into production tracking software.
- Complete all required inspection documentation (e.g., performance logs, quality checklists, job tickets).
- Maintain a clean and organized work area in compliance with 5S and lean manufacturing principles.
- Ensure glue tanks, nozzles, and application systems are cleaned and operating efficiently.
Weekly Responsibilities:
- Help to coordinate with Maintenance and Production Supervisors to ensure machines receive preventative maintenance and cleaning.
- Help to review job changeovers and recommend improvements for efficiency and quality.
- Support training and onboarding of new team members and cross-train operators on specialized equipment as needed.
- Participate in departmental safety meetings.
As-Needed Responsibilities:
- Assist in the calibration of quality inspection devices and review Standard Work procedures.
- Assist to execute scheduled and unscheduled preventative maintenance tasks including belt adjustments, lubrication, and part replacements.
- Safely handle, dispose of, and label adhesive waste and production scrap according to company policy and environmental regulations.
- Assist in the transition and setup for new product launches, prototyping, or customer trials.
- Other duties as assigned
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