Composite Process Engineer

Position Summary:

Process development role focused on the composite fabrication of hulls, decks, superstructures, and smaller composites required for the construction of yachts.  The primary focus of this role is the development of new, and continuous improvement of existing, processes required to meet the operational goals of the organization.  Responsible for laminate design and structural analysis of assigned composite materials.  

Job Responsibilities:

• Work with Lamination Business Unit Manager to develop and implement a transition plan moving from open molding to closed molding systems.
• Benchmarking current composite processes to achieve project goals that support overall business objectives including safety, productivity, schedule attainment, and cost.
• Development of closed molding composite processes aimed at the following objectives:
  • Light weighting
  • Maximizing mechanical properties
  • Reduced labor
  • Improved repeatability
  • Safety
• Create engineering standards and conduct trials to validate new tooling needed to support manufacturing processes and product features for new product development.
• Support Engineering Department with the design/development of new composite parts and assemblies, meeting expectations for manufacturability, quality, cost, and feasibility.
• Perform manual calculations and failure analysis, including FEA, to validate composite designs.
• Investigate/evaluate new materials required to support process development.
• Conduct scaled trials to evaluate potential materials and processes.
• Collaborate with new product development to implement solutions into new boats.
• Conduct plant trials and implement new technology/improvements into operations.
• Develop prototype tooling required to support the development of new composite manufacturing processes.
• Develop and meet project goals and timelines.
• Other tasks and duties as assigned.

Education and Experience:

• BS, or higher, degree in Mechanical Engineering, Material Science, or relevant branch, from an ABET accredited college
• Knowledge of composite materials and processes
• Experience with Out of Autoclave (OOA) closed molding processes typical to marine, wind, and mass transit industry 
• Advanced computer skills and experience with SolidWorks Design & Analysis software
• Mechanical testing of materials using Instron, or similar test equipment
• Thermal analysis of polymeric materials (resin, gel, adhesives, foam, coatings, etc.)
• Strong problem-solving skills
• Hands-on approach
• Strong communication and project management skills

General Job Requirements:

• Pass a background check, drug test and physical
• Ability to work overtime as requested
• Promote a safe and clean work environment
• Willingness to work on a team or individually
• Able to follow manufacturing instruction and understand processes
• Must practice PPE (Personal Protective Equipment) policies as mandated per area (safety glasses/goggles, hearing protection, etc.)
• Must follow company safety guidelines
• Must be fluent in the English language